hello
so in today's episode I'm going to be showing you how to
rebuild an old laptop battery now in this particular example i'm going to be
using this old rival
clans show but keep in mind that what i'm going to be
showing you is really
could be applied to just about any laptop or even an
appliance like a cordless drill
ok now one of the first things I want to tell you is there's
really no reason to
be apprehensive about doing a procedure like this and take
this battery for
example I mean it is dead I mean it is totally did it will
not run the laptop
even for 10 seconds so no matter what i do to this battery
i'm not going to make it any worse off
than it is now ok the first step is to take the battery
apart this particular one is held
together by snaps some batteries use screws and some even
use glue but I've
never come across a battery that couldn't be disassembled
with some
ok so once the battery was part I knew what kind of cells
that used as i
suspected they were 18 650 cells around 3.7 volts so the
next step was to jump
on ebay can buy some all right so let me give you a little warning about buying a
lithium batteries
on ebay if you buy a cheap Chinese battery like an ultra
fire
you can be absolutely sure that whatever they list as the
million power rating is
a total lie
for example a good battery like made by panasonic or same
song will typically
advertise a million power rating of somewhere between 2000
2500 and that's
pretty realistic
now this if you look at that for example these ultrafire
batteries on ebay you'll
see their advertising six thousand five hundred million
powers that is total
bull as so realistically at the separate is is these
batteries actually have even
less than the name brand batteries when people have tested
on they've actually
found they're more like a thousand fifteen hundred million
power is rather
than 6,500 I mean think about it
the tesla model s use 18 650 batteries if six thousand five
hundred million
Power Cells really existed then that car would be able to
get around seven
hundred and thirty miles of range instead of 280 miles but
what they are
is super cheap
yeah I actually paid like a dollar apiece for the
batteries and it's actually pretty good because a name brand
matter would run
more like four or five dollars apiece and since this is not
a computer i
really need a lot of run time on it's mostly just an
experiment
you know i'm ok with the with the lower milli ampere rating
one thing that's
good to do is sort of sketch out the arrangement of the
cells how this
battery pack is set up is that the cells are actually paired
together and the
pairs are arranged in series like this
the main power connects at each end but there are sensor
wires between each cell
pair for monitoring and balancing in fact if I really wanted
to be cheap
I can actually eliminate for cells of this pack and it would
still work just
fine but the runtime would be cut in half by the way when
working with
batteries i always like to keep one of these nearby just in
case i overheat one
that we're going like thermal runaway or something
so now that I have the sells out of the battery i need to
desolder them and one
of the things i found out was that these metal clips are
actually welded on so I
was not able to be sort of them so i had to use wire as a
substitute one of the
first things I did was put some initial solder on the
battery terminals
you need a pretty strong soldering iron to do this is you
have to eat the
battery up pretty quickly to do this you have to make sure
the solder X has
actually stuck to the battery like this
of course you have to get both sides and the negative side
is a little harder
because there's more to heat up
so then I strip some of the wire and begin the process of
solving it onto the
battery pack
I found it easier to take the batteries in Paris while doing
the soldering and
then I also eventually set up some wood blocks into kind of
a jig that help hold
these together while at work
once all the main connections were done you can see how it
mimics the design of
the original battery
all that was left to do now is connect the original
electronics to the cells
then I put it all back inside the original battery and of
course you have
to close
well the cells apparently had no charge whatsoever as the
computer would not
turn on so i had to plug in the AC adapter
after a moment it started to take the charge and before long
I can actually
see the percentage start to rise but keep in mind the
battery pack is not
calibrated the only way to actually calibrate it would be to
go ahead and
fully discharge the battery and recharge it several times
that way the little
micro controller inside the battery pack will be able to
learn the actual
capacity of the battery once it was charged up I unplugged
it and set a
timer going so i can see how long it would run
I turned off sleep mode to make sure that the computer state
of maximum drain
the whole time so I'm not even sure how long a brand new
battery is supposed to
last and i have a clamshell
now in the past I've had used batteries go as long as two
and a half hour so my
guess is a brand-new and would do three possible even for
hours
so be really interesting to see what these a cheap batteries
will do so I
noticed around the one-hour mark it was still going strong
so far so good or so I thought
it turns out it went in to suspend mode not too long after
and wouldn't wake up
so I had to plug the power cable and sure enough it was
drink 20
so it turns out these el cheapo batteries from ebay will
only run the
computer for about an hour and 35 minutes which is probably
at least half
of the original runtime of brand new battery so that means
the million power
rating on these batteries is like i mentioned before
probably closer to one
thousand maybe 1,500 at the
at the absolute best so overall I'd say it's a successful
product because I
pretty much knew what to expect when i was getting into it
and so that's just
kind of warning on those those ebay batteries just you know
you get what you
pay for so as long as you're ok with with the cheaper
batteries you know what
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