Saturday, March 4, 2017

Laptop battery reconditioning



hello
so in today's episode I'm going to be showing you how to rebuild an old laptop battery now in this particular example i'm going to be using this old rival
clans show but keep in mind that what i'm going to be showing you is really
could be applied to just about any laptop or even an appliance like a cordless drill
ok now one of the first things I want to tell you is there's really no reason to
be apprehensive about doing a procedure like this and take this battery for
example I mean it is dead I mean it is totally did it will not run the laptop
even for 10 seconds so no matter what i do to this battery i'm not going to make it any worse off


than it is now ok the first step is to take the battery apart this particular one is held
together by snaps some batteries use screws and some even use glue but I've
never come across a battery that couldn't be disassembled with some
ok so once the battery was part I knew what kind of cells that used as i
suspected they were 18 650 cells around 3.7 volts so the next step was to jump
on ebay can buy some all right so let me give you a little warning about buying a lithium batteries


on ebay if you buy a cheap Chinese battery like an ultra fire
you can be absolutely sure that whatever they list as the million power rating is
a total lie

for example a good battery like made by panasonic or same song will typically
advertise a million power rating of somewhere between 2000 2500 and that's
pretty realistic

now this if you look at that for example these ultrafire batteries on ebay you'll
see their advertising six thousand five hundred million powers that is total
bull as so realistically at the separate is is these batteries actually have even
less than the name brand batteries when people have tested on they've actually
found they're more like a thousand fifteen hundred million power is rather
than 6,500 I mean think about it


the tesla model s use 18 650 batteries if six thousand five hundred million
Power Cells really existed then that car would be able to get around seven
hundred and thirty miles of range instead of 280 miles but what they are
is super cheap


yeah I actually paid like a dollar apiece for the
batteries and it's actually pretty good because a name brand matter would run
more like four or five dollars apiece and since this is not a computer i
really need a lot of run time on it's mostly just an experiment
you know i'm ok with the with the lower milli ampere rating one thing that's
good to do is sort of sketch out the arrangement of the cells how this
battery pack is set up is that the cells are actually paired together and the
pairs are arranged in series like this

the main power connects at each end but there are sensor wires between each cell
pair for monitoring and balancing in fact if I really wanted to be cheap
I can actually eliminate for cells of this pack and it would still work just
fine but the runtime would be cut in half by the way when working with
batteries i always like to keep one of these nearby just in case i overheat one
that we're going like thermal runaway or something

so now that I have the sells out of the battery i need to desolder them and one
of the things i found out was that these metal clips are actually welded on so I
was not able to be sort of them so i had to use wire as a substitute one of the
first things I did was put some initial solder on the battery terminals
you need a pretty strong soldering iron to do this is you have to eat the
battery up pretty quickly to do this you have to make sure the solder X has
actually stuck to the battery like this
of course you have to get both sides and the negative side is a little harder
because there's more to heat up
so then I strip some of the wire and begin the process of solving it onto the
battery pack

I found it easier to take the batteries in Paris while doing the soldering and
then I also eventually set up some wood blocks into kind of a jig that help hold
these together while at work
once all the main connections were done you can see how it mimics the design of
the original battery

all that was left to do now is connect the original electronics to the cells
then I put it all back inside the original battery and of course you have
to close
well the cells apparently had no charge whatsoever as the computer would not
turn on so i had to plug in the AC adapter

after a moment it started to take the charge and before long I can actually
see the percentage start to rise but keep in mind the battery pack is not
calibrated the only way to actually calibrate it would be to go ahead and
fully discharge the battery and recharge it several times that way the little
micro controller inside the battery pack will be able to learn the actual
capacity of the battery once it was charged up I unplugged it and set a
timer going so i can see how long it would run
I turned off sleep mode to make sure that the computer state of maximum drain
the whole time so I'm not even sure how long a brand new battery is supposed to
last and i have a clamshell

now in the past I've had used batteries go as long as two and a half hour so my
guess is a brand-new and would do three possible even for hours
so be really interesting to see what these a cheap batteries will do so I
noticed around the one-hour mark it was still going strong
so far so good or so I thought

it turns out it went in to suspend mode not too long after and wouldn't wake up
so I had to plug the power cable and sure enough it was drink 20
so it turns out these el cheapo batteries from ebay will only run the
computer for about an hour and 35 minutes which is probably at least half
of the original runtime of brand new battery so that means the million power
rating on these batteries is like i mentioned before probably closer to one
thousand maybe 1,500 at the

at the absolute best so overall I'd say it's a successful product because I
pretty much knew what to expect when i was getting into it and so that's just
kind of warning on those those ebay batteries just you know you get what you
pay for so as long as you're ok with with the cheaper batteries you know what




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